LKH Prime UltraPure

La Alfa Laval LKH Prime UltraPure es una bomba de alto grado de pureza y funcionamiento silencioso que satisface las necesidades de la industria farmacéutica en lo que respecta a líquidos que contienen aire o gas, como los fluidos CIP. Certificada por EHEDG y autorizada para llevar el símbolo 3-A, la tecnología de tornillo de aire de esta versátil bomba es adecuada para CIP (limpieza in situ), SIP (esterilización in situ) y limpieza manual.

LKH 高效自吸泵-LKH high-efficiency self-priming pump

Bajo nivel de ruido y alta eficiencia de bombeo, ideal para el vaciado de depósitos y aplicaciones de retorno CIP

  • Riesgo muy bajo de contaminación del proceso: diseño higiénico, materiales conformes con la FDA y elastómeros de compresión predefinidos de clase VI
  • Eficiente en cuanto a consumo energético y limpieza: su preciso diseño hidráulico reduce los costes energéticos y las emisiones de CO₂
  • Máximo tiempo de actividad y menores costes de mantenimiento: diseño mecánico robusto y facilidad de mantenimiento gracias a las juntas
  • Menor inversión de capital: diseñada para tareas de CIP con aire arrastrado, aunque también puede bombear el producto, lo que reduce la necesidad
  • Funcionamiento silencioso en comparación con otras tecnologías, lo que garantiza un entorno de trabajo seguro para los operarios de la planta

El tornillo de aire está fabricado a partir de una barra maciza sin soldaduras, lo que le confiere un acabado liso y sin poros. Esto contribuye a garantizar los más altos niveles de higiene y repetibilidad, y reduce el riesgo de contaminación. La bomba LKH prime UltraPure cuenta con un sello mecánico de SiC de grado farmacéutico sin sustancias lixiviables, diseñado especialmente para aplicaciones de retorno CIP que contienen mezclas de aire/gas y líquido. La larga vida útil del sello y la ausencia de contaminación aumentan la productividad y el rendimiento.

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How does the LKH Prime UltraPure centrifugal pump work?

Discover LKH Prime UltraPure

A further addition to the market leading Alfa Laval LKH pump platform, Alfa Laval LKH Prime UltraPure is characterized by superior performance, high quality and reliability for improved operational productivity. The Alfa Laval LKH Prime UltraPure, part of the UltraPure portfolio for the most demanding of pharmaceutical applications delivering equipment of high performance, reliability, security and process sustainability.

 

Ensuring a long working life

Product wetted components have surface finishes down to RA ≤0.4µm to reduce risk of contamination and to increase yield.

The impeller’s balance holes generate excellent process fluid circulation in the shaft seal area and help reduce axial force and wear on the shaft seal and motor bearings. The design also provides high flow around the LKH prime Alfa Laval pump, especially behind the impeller near the shaft seal, which contributes to easy cleaning and enhanced lubrication/cooling of the shaft seal for longer life.

Total peace of mind with complete documentation for validation

All equipment and components in the Alfa Laval UltraPure portfolio are supplied with Alfa Laval Q-doc, a comprehensive documentation package that provides full transparency of the entire supply chain, from raw material to final equipment delivery. This smoothes purchasing and installation procedures as well as facilitates qualification, validation and change control procedures. Based on GDP (Good Documentation Practice), Alfa Laval Q-doc covers every aspect of UltraPure equipment supply and provides customers with transparent and well-documented quality assurance of the sourced equipment. 

The Q-doc package for comprises performance tests, material certificates, traceability of product wetted parts and the necessary parts and service information.This attention to detail maximizes uptime and minimizes risk.

For more information about standards and certificates, click here.

Pump configuration options

  • Impeller with reduced diameter
  • Motor with increased safety/flame proof motor
  • Double mechanical shaft seal
  • Product wetted surface finish Ra ≤ 0.8 µm; Ra ≤ 0.5 µm or electropolished to Ra ≤ 0.4 μm. 
  • Product wetted elastomers Fluorinated rubber (FPM) or  EPDM 
  • ½” tri-clamp drain connections (two connections)
  • No drain
  • 0° outlet position
  • Hydrostatic testing with certificate.

Alfa Laval LKH Prime UltraPure is a self-priming pump based on air-screw technology. The pharmaceutical pump achieves capacities of up to 110 m3/hr and pressures of up to 115 m head.

The pump shares many common components with the Alfa Laval LKH prime pump range including the impeller, which can be trimmed to optimize pump performance according to its application. Dedicated components include the airscrew, casing, re-circulation pipe and cover.

On applications where the pumped media contains a mixture of air and liquid in the suction line, air-screw rotation causes the formation of a continuous liquid ring within the canister. Due to the eccentric position of the canister relative to the air-screw, an air chamber forms between the liquid ring and the air-screw which separates into air pockets between the air-screw vanes.

The continuous rotation of the air-screw forces air pockets through the canister into the suction stage of the impeller which are then pumped out via the discharge.

Liquid is returned from the discharge via the re-circulation pipe into the canister to ensure the liquid ring is maintained at all times. When there is no air present, the canister and recirculation loop have no function and are filled with liquid. The liquid passes through the canister into the suction stage of the impeller allowing the pump to act as a traditional centrifugal pump.

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Catálogo «A mano»

Close at hand brochure

 

El catálogo de productos de higiene «A mano» incluye folletos de productos, enlaces a animaciones, catálogos y listas para realizar pedidos.

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CAD portal

 

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The Alfa Laval CAD portal is an essential platform for downloading detailed product information, 2D drawings and 3D product models.

CAD portal

 

Q-doc documentation package

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Alfa Laval Q-doc is a comprehensive documentation package for our UltraPure equipment, ensuring full traceability of all product contact parts.

Explore the documentation package

 

 

Service

Our dedicated Global Service Network supports you with parts and expertise, wherever you are, whenever you need it. By ensuring greater uptime, availability and optimization, we help bring you peace of mind, and maximize your return on investment. We can work with you to integrate our services into an Alfa Laval Service Agreement for predictable and worry-free operations.

Learn more about our service offer                                                   Troubleshooting

Spare parts                                                                                                 Technical support 

Serial number search                                                                             Certification

 

How can we help you?Please contact us with any queries or questions.

Contact us

Visit the Application & Innovation Center

 

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Do you want to identify the optimal equipment for the job and discover tangible savings before deciding on upgrades? In the Alfa Laval Application & Innovation Center, you can do just that.

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Optimize™ by Alfa Laval

 

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Optimize™ by Alfa Laval boosts your existing processes and enables up to 90% savings on water, energy and chemicals with only small and no-risk investments.

 

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360° Service and maintenance videos

Alfa Laval LKH Prime pumps – change single shaft seal

Alfa Laval LKH Prime pumps – double mechanical shaft seal

Alfa Laval Service Kits

 

LKH prime technologie

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Get UltraPure out of your pump with LKH Prime UltraPure

Get total peace of mind and a higher level of performance, repeatability and energy savings with the Alfa Laval LKH Prime UltraPure self-priming pump for pharma applications. Download the Premium goes Prime brochure.

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Ten top tips - Centrifugal pumps

Here are some tips and service videos to show how you keep your Alfa Laval LKH centrifugal pumps in tip top condition

阿法拉伐高效离心泵系列-Alfa Laval Centrifugal Pumps LKH pump range
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Made for Pharma

Pumps designed for the toughest most demanding pharmaceutical and biotech applications

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Pensando en el futuro – Artículos técnicos y documentos especializados sobre equipos higiénicos

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