EnSaLine B Bottom Mounted agitator
El agitador de montaje inferior Alfa Laval EnSaLine™ B ofrece un ahorro inmediato de tiempo y costes operativos. Diseñado para ofrecer una eficiencia energética excepcional, un mantenimiento sencillo y preparado para la conectividad industrial, EnSaLine establece un nuevo referente en cuanto al rendimiento de los agitadores.
Descubra las ventajas de los agitadores de montaje inferior EnSaLine
- Rendimiento excepcional: los agitadores EnSaLine ofrecen una alta eficiencia y fiabilidad desde el primer día.
- Mantenimiento sencillo y seguro. Todas las juntas y cojinetes se encuentran en un único cartucho sustituible, lo que permite realizar el mantenimiento
- Evita la contaminación. Su diseño totalmente lavable y la carcasa con junta higiénica garantizan una facilidad de limpieza superior
- Aumente la eficiencia energética. Los impulsores EnSaFoil ofrecen una mayor eficiencia que otras tecnologías similares
- Aumente el tiempo de actividad. Los sensores supervisan el estado de los equipos para ayudar a prevenir averías repentinas
Los agitadores de montaje inferior EnSaLine™ son ideales para los sectores alimentario, lácteo, de bebidas, farmacéutico y de productos para el hogar y el cuidado personal. Los agitadores EnSaLine cumplen con los requisitos higiénicos más estrictos. Los agitadores EnSaLine cuentan con la certificación 3A. Todas las piezas no metálicas cumplen con las normas de la FDA. La limpieza in situ se puede realizar mientras el agitador sigue en funcionamiento. Los agitadores de montaje inferior EnSaLine están disponibles en diámetros de ø250 a 1900 mm.
How do EnSaline bottom mounted agitators work?
Engineered for efficiency
EnSaLine bottom mounted agitators redefine mixer performance. Power from the motor – direct or via gearbox – drives the shaft, rotating impellers for optimal mixing and low energy consumption.
Superior mixing and blending
The unique EnSaFoil two or three blade impellers generate strong axial flow with minimal shear, ensuring uniform mixing and blending throughout the tank. The high mixing efficiency cuts energy consumption by up to 80% and limits heat transfer to the product, lowering cooling requirements.
Easy and safe maintenance
EnSaLine bottom mounted agitators are carefully engineered for rapid and tool-free access, allowing only one technician to complete service in under 30 minutes. During maintenance, the shaft remains securely fixed and there is no need for the technician to enter the tank. Sealings and O-rings can be replaced from the outside.
Ready for connectivity
EnSaLine bottom mounted agitators are prepared for wireless condition monitoring, providing full control, effortless operation and enabling predictive maintenance.
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CAD portal
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Service
Our dedicated Global Service Network supports you with parts and expertise, wherever you are, whenever you need it. By ensuring greater uptime, availability and optimization, we help bring you peace of mind, and maximize your return on investment. We can work with you to integrate our services into an Alfa Laval Service Agreement for predictable and worry-free operations.
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Effortless efficiency
EnSaLine agitators deliver exceptional efficiency, reducing processing time and costs. EnSaFoil impellers deliver higher efficiency than comparable equipment, reducing processing time and increasing productivity. At a dairy facility, EnSaLine has demonstrated its high efficiency by reducing energy consumption in the agitation process to less than one-quarter of previous levels. At the same time, its hygienic design and superior cleanability ensure uncompromised product safety.
Effortless maintenance
The innovative, easy-to-access drive unit allows you to safely carry out inspections and maintenance in minutes rather than hours. No hoist is needed and no need to enter the tank. In addition, the unique Alfa Laval shaft seal assembly requires a minimal number of spare parts. Tailormade service tools prepacked in one suitcase allow for easy maintenance.
Effortless connectivity
EnSaLine agitators are prepared for industrial connectivity – enabling remote monitoring and support as well as remote control and automation.
Learn more about how Alfa Laval’s advanced condition monitoring system Clariot can optimize your agitator performance and help reduce unplanned downtime.
Effortless configuration
Designed for simplified configuration, easy access to parts, and speedy installation, EnSaLine empowers integrators and tank builders to meet customer demands with more efficiency and flexibility than ever.
Special EnSaFerm agitator for fermentation
The EnSaFerm agitator ensures the highest standards of hygiene and maximum efficiency in dairy fermentation processes. The vertical blades of the impeller create radial flow that greatly improves coagulum breaking and reduces heat transfer.
Effortless upgrades
Existing agitators can easily be upgraded to EnSaLine for improved hygiene, easier maintenance and lower energy consumption. Modular seals provide flexibility. The cartridge can easily be replaced for different applications or different process properties, ensuring long service life of the agitator.
FAQs on how the EnSaLine agitators and mixer improve energy efficiency and ensure reliable operation
Q. Is it possible to upgrade existing old agitators and gain benefits from EnSaLine?
A. Yes! It is easy. We just need some information on your existing flange diameter and then we can make a tailormade upgrade solution for you.
Q. How do I design my tanks with lifting lugs to incorporate service/maintenance on the agitators?
A. You don’t need any lifting lugs or special devices, because the EnSaLine agitators are fully serviceable from the outside using only a few basic tools—no drive‑unit dismantling required during maintenance.
Q. My welding flange is distorted during welding on my current design. How can I avoid this?
A. Our design significantly reduces this risk, and the lateral sealing system can handle far greater deviation than conventional solutions.
Q. How do the EnSaLine agitators improve efficiency?
A. By evaluating the entire mixing process and incorporating our EnSaFoil impeller into the technical proposal, we can guarantee measurable energy savings compared to existing solutions.
Q. How can I handle an unexpected equipment failure late at night when only one service technician is on site?
A. With a spare cartridge that includes the complete sealing arrangement, your technician can replace the entire unit in under 30 minutes and resume operation immediately afterward.
Q. How can I service the problematic O‑ring located between the mounting flange and the welding flange?
A. There’s no need for service at all, as this component has been completely eliminated from the design.
Visit the Application & Innovation Center
Do you want to identify the optimal equipment for the job and discover tangible savings before deciding on upgrades? In the Alfa Laval Application & Innovation Center, you can do just that.
Optimize™ by Alfa Laval
Optimize™ by Alfa Laval boosts your existing processes and enables up to 90% savings on water, energy and chemicals with only small and no-risk investments.
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